Selected Properties of Single and Multi-Layered Particleboards with the Structure Modified by Fibers Implication

One of the ways of potential improvement of the particleboard properties, especially surface quality, can be the incorporation of wood fibers to face layers. This study aimed to evaluate the selected mechanical and physical parameters of single and multi-layered particleboards with the structure modified by the incorporation of various types and amounts of wood fibers. Single, 3- and 5-layers particleboards were produced with two different types of wood fibers added to the face and core layers. The basic mechanical parameters (modulus of rupture, modulus of elasticity, internal bond, surface soundness), as well as density profile and surface roughness, have been investigated. The results have shown that the single-layer panels with fibers did not meet the standard requirements due to unsatisfactory unstable parameters, probably caused by uneven resination. The remaining panels, 3- and 5-layer, met the standard requirements, and, due to fiber incorporation, there is also potential to reduce the panel density, still meeting standard requirements. The addition of fibers from 0% to 75% in face layers leads to an increase in the modulus of rupture from 10.6 N mm⁻² to 15.6 N mm⁻². Depending on the fibers’ type, the surface soundness can vary between 0.7 N mm⁻² and 1.2 N mm⁻². Five-layer panels were of similar or even higher parameters, but due to much-complicated technology, it seems unreasonable to develop this type of composite. The novelty of the conducted research is the attempt to modify the structure of particleboards by adding various amounts of two different types of fibers by mixing them with particles or adding them as separate layers and producing panels of different densities.