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Determination of Heat Transfer Coefficient for Air-Atomized Water Spray Cooling and Its Application in Modeling of Thermomechanical Controlled Processing of Die Forgings
Authors:Marcin Apostoł  ,Piotr Skubisz,Henryk Adrian
Affiliation:1.Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology in Cracow, 30 Mickiewicz Avenue, 30-059 Cracow, Poland;2.Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology in Cracow, 30 Mickiewicz Avenue, 30-059 Cracow, Poland; (P.S.); (H.A.)
Abstract:
The paper presents the method and results of determination of heat transfer coefficient for air-atomized water spray cooling with consideration of infrastructural factors of industrial cooling conveyor, such as effect of accelerated air. The established values of heat transfer coefficient were implemented into a numerical model of cooling line, with special definition of sprayers and the movement of the part subjected to quenching. After quantitative validation on selected samples, the obtained coefficients were used for the solution of the technological problem by means of localized cooling rate enhancement, which forms a case study confirming reliability of the established water spray heat transfer functions and suitability of the determined models for design of thermomechanical controlled processing of complex-geometry parts.
Keywords:thermomechanical controlled processing   heat transfer coefficient   atomized water spray cooling   inverse heat conduction problem   hot forging   direct cooling
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