Peculiarities of Aluminum Anodization in AHAs-Based Electrolytes: Case Study of the Anodization in Glycolic Acid Solution

The anodization of aluminum (Al) in three alpha-hydroxy acids (AHAs): glycolic (GC), malic (MC), and citric (CC), was analyzed. Highly ordered pores in GC were obtained for the first time. However, the hexagonal cells were characterized by a non-uniform size distribution. Although common features of current density behavior are visible, the anodization in AHAs demonstrates some peculiarities. The electric conductivity (σ) of 0.5 M GC, MC, and CC electrolytes was in the following order: σ(CC) > σ(MC) > σ(GC), in accordance with the acid strength pK_a(CC) < pK_a(MC) < pK_a(GC). However, the anodization voltage, under which a self-organized pore formation in anodic alumina (AAO) was observed (U_max), decreased with increasing pK_a: U_max(CC) > U_max(MC) ≥ U_max(GC). This unusual behavior is most probably linked with the facility of acid ions to complex Al and the active participation of the Al complexes in the AAO formation. Depending on the AHA, its tendency and different modes to coordinate Al ions, the contribution of stable Al complexes to the AAO growth is different. It can be concluded that the structure of Al complexes, their molecular mass, and the ability to lose electrons play more important roles in the AAO formation than pK_a values of AHAs.     

Synthesis of Co3O4 Cotton-Like Nanostructures for Cholesterol Biosensor

The use of templates to assist and possess a control over the synthesis of nanomaterials has been an attractive option to achieve this goal. Here we have used sodium dodecyl sulfate (SDS) to act as a template for the low temperature synthesis of cobalt oxide (Co₃O₄) nanostructures. The use of SDS has led to tune the morphology, and the product was in the form of “cotton-like” nanostructures instead of connected nanowires. Moreover, the variation of the amount of the SDS used was found to affect the charge transfer process in the Co₃O₄. Using Co₃O₄ synthesized using the SDS for sensing of cholesterol was investigated. The use of the Co₃O₄ synthesized using the SDS was found to yield an improved cholesterol biosensor compared to Co₃O₄ synthesized without the SDS. The improvement of the cholesterol sensing properties upon using the SDS as a template was manifested in increasing the sensitivity and the dynamic range of detection. The results achieved in this study indicate the potential of using template assisted synthesis of nanomaterials in improving some properties, e.g., cholesterol sensing.     

Application of Nanostructures in Electrochromic Materials and Devices: Recent Progress

The recent progress in application of nanostructures in electrochromic materials and devices is reviewed. ZnO nanowire array modified by viologen and WO₃, crystalline WO₃ nanoparticles and nanorods, mesoporous WO₃ and TiO₂, poly(3,4-ethylenedioxythiophene) nanotubes, Prussian blue nanoinks and nanostructures in switchable mirrors are reviewed. The electrochromic properties were significantly enhanced by applying nanostructures, resulting in faster switching responses, higher stability and higher optical contrast. A perspective on the development trends in electrochromic materials and devices is also proposed.     

In Situ Anodization of WO3-Decorated TiO2 Nanotube Arrays for Efficient Mercury Removal

WO₃-decorated TiO₂ nanotube arrays were successfully synthesized using an in situ anodization method in ethylene glycol electrolyte with dissolved H₂O₂ and ammonium fluoride in amounts ranging from 0 to 0.5 wt %. Anodization was carried out at a voltage of 40 V for a duration of 60 min. By using the less stable tungsten as the cathode material instead of the conventionally used platinum electrode, tungsten will form dissolved ions (W⁶⁺) in the electrolyte which will then move toward the titanium foil and form a coherent deposit on the titanium foil. The fluoride ion content was controlled to determine the optimum chemical dissolution rate of TiO₂ during anodization to produce a uniform nanotubular structure of TiO₂ film. Nanotube arrays were then characterized using FESEM, EDAX, XRD, as well as Raman spectroscopy. Based on the FESEM images obtained, nanotube arrays with an average pore diameter of up to 65 nm and a length of 1.8 µm were produced. The tungsten element in the samples was confirmed by EDAX results which showed varying tungsten content from 0.22 to 2.30 at%. XRD and Raman results showed the anatase phase of TiO₂ after calcination at 400 °C for 4 h in air atmosphere. The mercury removal efficiency of the nanotube arrays was investigated by photoirradiating samples dipped in mercury chloride solution with TUV (Tube ultraviolet) 96W UV-B Germicidal light. The nanotubes with the highest aspect ratio (15.9) and geometric surface area factor (92.0) exhibited the best mercury removal performance due to a larger active surface area, which enables more Hg²⁺ to adsorb onto the catalyst surface to undergo reduction to Hg⁰. The incorporation of WO₃ species onto TiO₂ nanotubes also improved the mercury removal performance due to improved charge separation and decreased charge carrier recombination because of the charge transfer from the conduction band of TiO₂ to the conduction band of WO₃.     

Feasibility of Machine Learning Algorithms for Predicting the Deformation of Anodic Titanium Films by Modulating Anodization Processes

This study aims to demonstrate the feasibility of applying eight machine learning algorithms to predict the classification of the surface characteristics of titanium oxide (TiO₂) nanostructures with different anodization processes. We produced a total of 100 samples, and we assessed changes in TiO₂ nanostructures’ thicknesses by performing anodization. We successfully grew TiO₂ films with different thicknesses by one-step anodization in ethylene glycol containing NH₄F and H₂O at applied voltage differences ranging from 10 V to 100 V at various anodization durations. We found that the thicknesses of TiO₂ nanostructures are dependent on anodization voltages under time differences. Therefore, we tested the feasibility of applying machine learning algorithms to predict the deformation of TiO₂. As the characteristics of TiO₂ changed based on the different experimental conditions, we classified its surface pore structure into two categories and four groups. For the classification based on granularity, we assessed layer creation, roughness, pore creation, and pore height. We applied eight machine learning techniques to predict classification for binary and multiclass classification. For binary classification, random forest and gradient boosting algorithm had relatively high performance. However, all eight algorithms had scores higher than 0.93, which signifies high prediction on estimating the presence of pore. In contrast, decision tree and three ensemble methods had a relatively higher performance for multiclass classification, with an accuracy rate greater than 0.79. The weakest algorithm used was k-nearest neighbors for both binary and multiclass classifications. We believe that these results show that we can apply machine learning techniques to predict surface quality improvement, leading to smart manufacturing technology to better control color appearance, super-hydrophobicity, super-hydrophilicity or batter efficiency.     

Nanosize Control on Porous β-MnO2 and Their Catalytic Activity in CO Oxidation and N2O Decomposition

A major challenge in the synthesis of porous metal oxides is the control of pore size and/or wall thickness that may affect the performance of these materials. Herein, nanoporous β-MnO₂ samples were prepared using different hard templates, e.g., ordered mesoporous silica SBA-15 and KIT-6, disordered mesoporous silica, and colloidal silica. These samples were characterized by Powder X-Ray Diffraction (PXRD), Transmission Electron Microscopy (TEM), and N₂ adsorption-desorption. The pore size distribution of β-MnO₂ was tuned by the different hard templates and their preparation details. Catalytic activities in CO oxidation and N₂O decomposition were tested and the mesoporous β-MnO₂ samples demonstrated superior catalytic activities compared with their bulk counterpart.     

One-Step Formation of WO3-Loaded TiO2 Nanotubes Composite Film for High Photocatalytic Performance

High aspect ratio of WO₃-loaded TiO₂ nanotube arrays have been successfully synthesized using the electrochemical anodization method in an ethylene glycol electrolyte containing 0.5 wt% ammonium fluoride in a range of applied voltage of 10–40 V for 30 min. The novelty of this research works in the one-step formation of WO₃-loaded TiO₂ nanotube arrays composite film by using tungsten as the cathode material instead of the conventionally used platinum electrode. As compared with platinum, tungsten metal has lower stability, forming dissolved ions (W⁶⁺) in the electrolyte. The W⁶⁺ ions then move towards the titanium foil and form a coherent deposit on titanium foil. By controlling the oxidation rate and chemical dissolution rate of TiO₂ during the electrochemical anodization, the nanotubular structure of TiO₂ film could be achieved. In the present study, nanotube arrays were characterized using FESEM, EDAX, XRD, as well as Raman spectroscopy. Based on the results obtained, nanotube arrays with average pore diameter of up to 74 nm and length of 1.6 µm were produced. EDAX confirmed the presence of tungsten element within the nanotube arrays which varied in content from 1.06 at% to 3.29 at%. The photocatalytic activity of the nanotube arrays was then investigated using methyl orange degradation under TUV 96W UV-B Germicidal light irradiation. The nanotube with the highest aspect ratio, geometric surface area factor and at% of tungsten exhibited the highest photocatalytic activity due to more photo-induced electron-hole pairs generated by the larger surface area and because WO₃ improves charge separation, reduces charge carrier recombination and increases charge carrier lifetime via accumulation of electrons and holes in the two different metal oxide semiconductor components.     

Reinforced 3D Composite Structures of γ-, α-Al2O3 with Carbon Nanotubes and Reduced GO Ribbons Printed from Boehmite Gels

The ability of boehmite to form printable inks has sparked interest in the manufacturing of 3D alumina (Al₂O₃) and composite structures by enabling direct ink writing methods while avoiding the use of printing additives. These materials may exhibit high porosity due to the printing and sintering procedures, depending on the intended application. The 3D-printed porous composite structures of γ-Al₂O₃ and α-Al₂O₃ containing 2 wt.% of carbon nanotubes or reduced graphene oxide ribbons were fabricated from boehmite gels, followed by different heat treatments. The reinforcing effect of these carbon nanostructures was evidenced by compression tests carried out on the different alumina structures. A maximum relative increase of 50% in compressive strength was achieved for the γ-Al₂O₃ composite structure reinforced with reduced graphene oxide ribbons, which was also accompanied by an increase in the specific surface area.     

Microstructure and Optical Properties of Nanostructural Thin Films Fabricated through Oxidation of Au–Sn Intermetallic Compounds

AuSn and AuSn₂ thin films (5 nm) were used as precursors during the formation of semiconducting metal oxide nanostructures on a silicon substrate. The nanoparticles were produced in the processes of annealing and oxidation of gold–tin intermetallic compounds under ultra-high vacuum conditions. The formation process and morphology of a mixture of SnO₂ and Au@SnO_x (the core–shell structure) nanoparticles or Au nanocrystalites were carefully examined by means of spectroscopic ellipsometry (SE), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) combined with energy-dispersive X-ray spectroscopy (EDX). The annealing and oxidation of the thin film of the AuSn intermetallic compound led to the formation of uniformly distributed structures with a size of ∼20–30 nm. All of the synthesized nanoparticles exhibited a strong absorption band at 520–530 nm, which is typical for pure metallic or metal oxide systems.     

Progress in Nano-Engineered Anodic Aluminum Oxide Membrane Development

The anodization of aluminum is an electro-chemical process that changes the surface chemistry of the metal, via oxidation, to produce an anodic oxide layer. During this process a self organized, highly ordered array of cylindrical shaped pores can be produced with controllable pore diameters, periodicity and density distribution. This enables anodic aluminum oxide (AAO) membranes to be used as templates in a variety of nanotechnology applications without the need for expensive lithographical techniques. This review article is an overview of the current state of research on AAO membranes and the various applications of nanotechnology that use them in the manufacture of nano-materials and devices or incorporate them into specific applications such as biological/chemical sensors, nano-electronic devices, filter membranes and medical scaffolds for tissue engineering.     

Enhancement of Bentonite Materials with Cement for Gamma-Ray Shielding Capability

The gamma-ray shielding ability of various Bentonite–Cement mixed materials from northeast Egypt have been examined by determining their theoretical and experimental mass attenuation coefficients, μ_m (cm²g⁻¹), at photon energies of 59.6, 121.78, 344.28, 661.66, 964.13, 1173.23, 1332.5 and 1408.01 keV emitted from ²⁴¹Am, ¹³⁷Cs, ¹⁵²Eu and ⁶⁰Co point sources. The μ_m was theoretically calculated using the chemical compositions obtained by Energy Dispersive X-ray Analysis (EDX), while a NaI (Tl) scintillation detector was used to experimentally determine the μ_m (cm²g⁻¹) of the mixed samples. The theoretical values are in acceptable agreement with the experimental calculations of the XCom software. The linear attenuation coefficient (μ), mean free path (MFP), half-value layer (HVL) and the exposure buildup factor (EBF) were also calculated by knowing the μ_m values of the examined samples. The gamma-radiation shielding ability of the selected Bentonite–Cement mixed samples have been studied against other puplished shielding materials. Knowledge of various factors such as thermo-chemical stability, availability and water holding capacity of the bentonite–cement mixed samples can be analyzed to determine the effectiveness of the materials to shield gamma rays.     

Multistep hierarchical self-assembly of chiral nanopore arrays

A series of simple hierarchical self-assembly steps achieve self-organization from the centimeter to the subnanometer-length scales in the form of square-centimeter arrays of linear nanopores, each one having a single chiral helical nanofilament of large internal surface area and interfacial interactions based on chiral crystalline molecular arrangements.Controlled nanoscale self-assembly (SA) is one of the most important subjects in chemistry, physics, and materials science and technology. Currently, soft matter systems such as block copolymers (BCPs), biomaterials, colloids, supramolecules, and liquid crystals (LCs) are widely explored as building blocks for self-assembly because of their diverse themes of nanostructural organization (1–3). Of particular interest in this effort are nanostructures that are hierarchically SA over a broad range of length scales, because these both advance basic SA science and promise practical uses in a broad array of materials applications (4). Here we present a composite nanomaterial system based on hierarchically template-assisted self-assembly (TSA) wherein, in absence of any predisposed pattern, a series of hierarchical steps spontaneously produces, over square centimeter areas, nanopore arrays with large internal surface areas of chiral crystal interfaces.This system is based on the marriage of two robust SA scenarios: (i) the formation of films of Al₂O₃ populated with arrays of nanometer-scale pores by the anodic oxidation of aluminum, combined with (ii) the helical crystalline nanofilament formation of the B4 phase of bent-core mesogenic molecules (4). Anodic aluminum oxide (AAO) films are one of the most widely used nanoporous media, spontaneously forming uniform cylindrical pores, 5–450 nm in diameter and many microns long, with a high areal density (∼10⁹ pores/cm²) and low polydispersity in size (Materials and Methods) (5–7). Such AAO pores have been used as templates for the organization of soft matter nanostructures, such as BCP lamellae, cylinders, and other structures (8–10). In these and other AAO-based self-assembled nanosystems, fabrication extends down to the mesoscopic-length scales, the interfaces produced being fluid or amorphous solid structures. Approaches for generating intrapore interfaces with the controlled atom-scale organization required for many applications, for example, the electrodeposition of crystals (11, 12), generally plug the pores. We sought to explore systems that combined robust crystalline ordering with a definitive crystal morphology that would enable the fabrication by SA of clear channels with crystal interfaces running through the length of the AAO pores. The helical nanofilaments reported here represent a striking realization of this goal, promising a host of chemical and photonic applications, for example in nonlinear optics (13–15).     

Characterization and Cytotoxicity Comparison of Silver- and Silica-Based Nanostructures

Core-shell structures are the most common type of composite material nanostructures due to their multifunctional properties. Silver nanoparticles show broad antimicrobial activity, but the safety of their utilization still remains an issue to tackle. In many applications, the silver core is coated with inorganic shell to reduce the metal toxicity. This article presents the synthesis of various materials based on silver and silica nanoparticles, including SiO₂@Ag, Ag@SiO₂, and sandwich nanostructures—Ag@SiO₂@Ag—and the morphology of these nanomaterials based on transmission electron microscopy (TEM), UV-Vis spectroscopy, and FT-IR spectroscopy. Moreover, we conducted the angle measurements due to the strong relationship between the level of surface wettability and cell adhesion efficiency. The main aim of the study was to determine the cytotoxicity of the obtained materials against two types of human skin cells—keratinocytes (HaCaT) and fibroblasts (HDF). We found that among all the obtained structures, SiO₂@Ag and Ag@SiO₂ showed the lowest cell toxicity and very high half-maximal inhibitory concentration. Moreover, the measurements of the contact angle showed that Ag@SiO₂ nanostructures were different from other materials due to their superhydrophilic nature. The novel approach presented here shows the promise of implementing core-shell type nanomaterials in skin-applied cosmetic or medical products.     

Synthesis,Structure and Thermal Behavior of Oxalato-Bridged Rb+ and H3O+ Extended Frameworks with Different Dimensionalities

Correlative studies of three oxalato-bridged polymers, obtained under hydrothermal conditions for the two isostructural compounds {Rb(HC₂O₄)(H₂C₂O₄)(H₂O)₂}_∞¹, 1, {H₃O(HC₂O₄)(H₂C₂O₄).2H₂O}_∞¹, 2, and by conventional synthetic method for {Rb(HC₂O₄)}_∞³, 3, allowed the identification of H-bond patterns and structural dimensionality. Ferroïc domain structures are confirmed by electric measurements performed on 3. Although 2 resembles one oxalic acid sesquihydrate, its structure determination doesn’t display any kind of disorder and leads to recognition of a supramolecular network identical to hybrid s-block series, where moreover, unusual H₃O⁺ and NH₄⁺ similarity is brought out. Thermal behaviors show that 1D frameworks with extended H-bonds, whether with or without a metal center, have the same stability. Inversely, despite the dimensionalities, the same metallic intermediate and final compounds are obtained for the two Rb⁺ ferroïc materials.     

Posidonia oceanica as a Renewable Lignocellulosic Biomass for the Synthesis of Cellulose Acetate and Glycidyl Methacrylate Grafted Cellulose

High-grade cellulose (97% α-cellulose content) of 48% crystallinity index was extracted from the renewable marine biomass waste Posidonia oceanica using H₂O₂ and organic peracids following an environmentally friendly and chlorine-free process. This cellulose appeared as a new high-grade cellulose of waste origin quite similar to the high-grade cellulose extracted from more noble starting materials like wood and cotton linters. The benefits of α-cellulose recovery from P. oceanica were enhanced by its transformation into cellulose acetate CA and cellulose derivative GMA-C. Fully acetylated CA was prepared by conventional acetylation method and easily transformed into a transparent film. GMA-C with a molar substitution (MS) of 0.72 was produced by quenching Fenton’s reagent (H₂O₂/FeSO₄) generated cellulose radicals with GMA. GMA grafting endowed high-grade cellulose from Posidonia with adsorption capability. GMA-C removes β-naphthol from water with an efficiency of 47%, as measured by UV-Vis spectroscopy. After hydrolysis of the glycidyl group to glycerol group, the modified GMA-C was able to remove p-nitrophenol from water with an efficiency of 92%, as measured by UV-Vis spectroscopy. α-cellulose and GMA-Cs from Posidonia waste can be considered as new materials of potential industrial and environmental interest.     

Determination of the Influence of Hydraulic Additives on the Foaming Process and Stability of the Produced Geopolymer Foams

The research described in this article was aimed at determining the influence of hydraulic additives on the foaming process and the stability of the produced geopolymer foams. These foams can be used as insulation materials to replace the currently commonly used insulations such as expanded polystyrene or polyurethane foams. Geopolymers have low thermal conductivity, excellent fire- and heat-resistant properties, and have fairly good mechanical properties. Research on foamed materials shows that they have the highest class of fire resistance; therefore, they are most often used as insulation products in construction. Geopolymer foams were made of aluminosilicate materials (fly ash) and foaming agents (H₂O₂ and Al powder), and the stabilizers were gypsum and portland cement. Additionally, surfactants were also used. It was found that better foaming effects were obtained for H₂O₂—it is a better foaming agent for geopolymers than Al powder. When using a hydraulic additive—a stabilizer in the form of cement—lower densities and better insulation parameters were obtained than when using gypsum. Portland cement is a better stabilizer than gypsum (calcium sulfates), although the effect may change due to the addition of surfactants, for example.     

Corrosion Performance of Nano-TiO2-Modified Concrete under a Dry–Wet Sulfate Environment

This study compared the effects of the sulfate dry–wet cycle on the properties of ordinary concrete and nano-TiO₂-modified concrete, including the mass loss rate, ultrasonic wave velocity, compressive strength, and XRD characteristics. In addition, a series of compression simulations carried out using the PFC2D software are also presented for comparison. The results show the following: (1) with an increase in dry–wet cycles, the damage to the concrete gradually increased, and adding nano-TiO₂ into ordinary concrete can improve the material’s sulfate resistance; (2) after 50 sulfate dry–wet cycles, the mass loss rate of ordinary concrete was –3.744%, while that of nano-TiO₂-modified concrete was −1.363%; (3) the compressive strength of ordinary concrete was reduced from 41.53 to 25.12 MPa (a reduction of 39.51%), but the compressive strength of nano-TiO₂-modified concrete was reduced from 49.91 to 32.12 MPa (a reduction of 35.64%); (4) after a sulfate dry–wet cycle, the nano-TiO₂-modified concrete surface produced white crystalline products, considered to be ettringite based on the XRD analysis; (5) when considering the peak stress and strain of the concrete samples, the numerical results agreed well with the test results, indicating the reliability of the method.     

Substitution of a mutant α2a-adrenergic receptor via “hit and run” gene targeting reveals the role of this subtype in sedative, analgesic, and anesthetic-sparing responses in vivo

Norepinephrine contributes to antinociceptive, sedative, and sympatholytic responses in vivo, and α₂ adrenergic receptor (α₂AR) agonists are used clinically to mimic these effects. Lack of subtype-specific agonists has prevented elucidation of the role that each α₂AR subtype (α_2A, α_2B, and α_2C) plays in these central effects. Here we demonstrate that α₂AR agonist-elicited sedative, anesthetic-sparing, and analgesic responses are lost in a mouse line expressing a subtly mutated α_2AAR, D79N α_2AAR, created by two-step homologous recombination. These functional changes are accompanied by failure of the D79N α_2AAR to inhibit voltage-gated Ca²⁺ currents and spontaneous neuronal firing, a measure of K⁺ current activation. These results provide definitive evidence that the α_2AAR subtype is the primary mediator of clinically important central actions of α₂AR agonists and suggest that the D79N α_2AAR mouse may serve as a model for exploring other possible α_2AAR functions in vivo.     

Novel H-Bonded Synthons in Copper Supramolecular Frameworks with Aminoethylpiperazine-Based Ligands. Synthesis,Structure and Catalytic Activity

New Schiff base complexes [Cu₂(HL¹)(L¹)(N₃)₃]∙2H₂O (1) and [Cu₂L²(N₃)₂]∙H₂O (2) were synthesized. The crystal structures of 1 and 2 were determined by single-crystal X-ray diffraction analysis. The HL¹ ligand results from the condensation of salicylaldehyde and 1-(2-aminoethyl)piperazine, while a new organic ligand, H₂L², was formed by the dimerization of HL¹ via a coupling of two piperazine rings of HL¹ on a carbon atom coming from DMF solvent. The dinuclear building units in 1 and 2 are linked into complex supramolecular networks through hydrogen and coordination bondings, resulting in 2D and 1D architectures, respectively. Single-point and broken-symmetry DFT calculations disclosed negligible singlet–triplet splittings within the dinuclear copper fragments in 1 and 2. Catalytic studies showed a remarkable activity of 1 and 2 towards cyclohexane oxidation with H₂O₂ in the presence of nitric acid and pyridine as promoters and under mild conditions (yield of products up to 21%). Coordination compound 1 also acts as an active catalyst in the intermolecular coupling of cyclohexane with benzamide using di-tert-butyl peroxide (^tBuOO^tBu) as a terminal oxidant. Conversion of benzamide at 55% was observed after 24 h reaction time. By-product patterns and plausible reaction mechanisms are discussed.     

Porous Alumina Ceramics with Multimodal Pore Size Distributions

Pore networks with multimodal pore size distributions combining advantages from isotropic and anisotropic shaped pores of different sizes are highly attractive to optimize the physical properties of porous ceramics. Multimodal porous Al₂O₃ ceramics were manufactured using pyrolyzed cellulose fibers (l = 150 µm, d = 8 µm) and two types of isotropic phenolic resin spheres (d = 30 and 300 µm) as sacrificial templates. The sacrificial templates were homogeneously distributed in the Al₂O₃ matrix, compacted by uniaxial pressing and extracted by a burnout and sintering process up to 1700 °C in air. The amount of sacrificial templates was varied up to a volume content of 67 Vol% to form pore networks with porosities of 0–60 Vol%. The mechanical and thermal properties were measured by 4-point-bending and laser flash analysis (LFA) resulting in bending strengths of 173 MPa to 14 MPa and heat conductivities of 22.5 Wm⁻¹K⁻¹ to 4.6 Wm⁻¹K⁻¹. Based on µCT-measurements, the representative volume-of-interest (VOI) of the samples digital twin was determined for further analysis. The interconnectivity, tortuosity, permeability, the local and global stress distribution as well as strut and cell size distribution were evaluated on the digital twin’s VOI. Based on the experimental and simulation results, the samples pore network can be tailored by changing the fiber to sphere ratio and the overall sacrificial template volume. The presence pore formers significantly influenced the mechanical and thermal properties, resulting in higher strengths for samples containing fibrous templates and lower heat conductivities for samples containing spherical templates.