Form-Stable Phase Change Materials Based on Eutectic Mixture of Tetradecanol and Fatty Acids for Building Energy Storage: Preparation and Performance Analysis

This paper is focused on preparation and performance analysis of a series of form-stable phase change materials (FSPCMs), based on eutectic mixtures as phase change materials (PCMs) for thermal energy storage and high-density polyethylene (HDPE)-ethylene-vinyl acetate (EVA) polymer as supporting materials. The PCMs were eutectic mixtures of tetradecanol (TD)–capric acid (CA), TD–lauric acid (LA), and TD–myristic acid (MA), which were rarely explored before. Thermal properties of eutectic mixtures and FSPCMs were measured by differential scanning calorimeter (DSC). The onset melting/solidification temperatures of form-stable PCMs were 19.13 °C/13.32 °C (FS TD–CA PCM), 24.53 °C/24.92 °C (FS TD–LA PCM), and 33.15 °C/30.72 °C (FS TD–MA PCM), respectively, and latent heats were almost greater than 90 J/g. The surface morphologies and chemical stability of form-stable PCM were surveyed by scanning electron microscopy (SEM) and Fourier-transform infrared (FT-IR) spectroscopy, respectively. The thermal cycling test revealed that the thermal reliability of these three form-stable PCMs was good. Thermal storage/release experiment indicated melting/solidification time was shortened by introducing 10 wt % aluminum powder (AP). It is concluded that these FSPCMs can act as potential building thermal storage materials in terms of their satisfactory thermal properties.     

Characterization and Reliability of Caprylic Acid-Stearyl Alcohol Binary Mixture as Phase Change Material for a Cold Energy Storage System

This study reports the in-depth investigation of the thermophysical properties and thermal reliability of caprylic acid-stearyl alcohol (CA-SA) eutectic phase change material (PCM) for cooling applications. The phase diagram of CA-SA showed a eutectic point at a 90:10 molar ratio. The onset melting/freezing temperature and latent heat of fusion of caprylic acid-stearyl alcohol from the differential scanning calorimetry (DSC) were 11.4 °C/11.8 °C and 154.4/150.5 J/g, respectively. The thermal conductivity for the prepared eutectic PCM in the solid phase was 0.267 W/m.K (0 °C), whereas, in the liquid phase, it was 0.165 W/m.K (20 °C). In addition, the maximum relative percentage difference (RPD) marked at the end of 200 thermal cycles was 5.2% for onset melting temperature and 18.9% for phase change enthalpy. The Fourier transform infrared spectroscopy (FT-IR) result shows that the eutectic PCM holds good chemical stability. Corrosion tests showed that caprylic acid-stearyl alcohol could be a potential candidate for cold thermal energy storage applications.     

Phase Change Materials Composite Based on Hybrid Aerogel with Anisotropic Microstructure

Phase change materials (PCMs) can be thermally enhanced by reduced graphene oxide (rGO)/expanded graphite (EG) aerogel with anisotropic microstructure. An rGO/EG aerogel with anisotropic microstructure was prepared by directionally freezing aqueous suspensions of graphene oxide (GO) and EG, followed by a freeze-drying process and thermal reduction at 250 °C. The anisotropic microstructure of rGO/EG aerogel composite PCM was confirmed by scanning electron microscopy (SEM), thermal conductivity tests and infrared images. The thermal conductivity of PCMs increased remarkably with rGO/EG aerogel. Compared with the thermal conductivity of pure paraffin, it increased by about 50~300% in the longitudinal direction and increased by about 25–150% in the transversal direction. The enhancement of thermal conductivity was attributed to the improvement of the thermal pathway provided by rGO/EG aerogel and the decrease of the interfacial thermal resistance between PCM and fillers. Meanwhile, rGO/EG aerogel was combined with paraffin only by physical adsorption, and no chemical interaction occurs between them, leading to no effect on the phase change behavior. In addition, the addition of rGO/EG aerogel led to a slight increase in the latent heat of the paraffin in the composite PCM.     

Preparation of Stable Phase Change Material Emulsions for Thermal Energy Storage and Thermal Management Applications: A Review

Thermal energy storage (TES) is an important means for the conservation and efficient utilization of excessive and renewable energy. With a much higher thermal storage capacity, latent heat storage (LHS) may be more efficient than sensible heat storage. Phase change materials (PCMs) are the essential storage media for LHS. PCM emulsions have been developed for LHS in flow systems, which act as both heat transfer and thermal storage media with enhanced heat transfer, low pumping power, and high thermal storage capacity. However, two major barriers to the application of PCM emulsions are their instability and high degree of supercooling. To overcome these, various strategies have been attempted, such as the reduction of emulsion droplet size, addition of nucleating agents, and optimization of the formulation. To the best of our knowledge, however, there is still a lack of review articles on fabrication methods for PCM emulsions or their latest applications. This review was to provide an up-to-date and comprehensive summary on the effective strategies and the underlying mechanisms for the preparation of stable PCM emulsions and reduction of supercooling, especially with the organic PCMs of paraffin. It was also to share our insightful perspectives on further development and potential applications of PCM emulsions for efficient energy storage.     

New Equivalent Thermal Conductivity Model for Size-Dependent Convection-Driven Melting of Spherically Encapsulated Phase Change Material

Spherically encapsulated phase change materials (PCMs) are extensively incorporated into matrix material to form composite latent heat storage system for the purposes of saving energy, reducing PCM cost and decreasing space occupation. Although the melting of PCM sphere has been studied comprehensively by experimental and numerical methods, it is still challenging to quantitatively depict the contribution of complex natural convection (NC) to the melting process in a practically simple and acceptable way. To tackle this, a new effective thermal conductivity model is proposed in this work by focusing on the total melting time (TMT) of PCM, instead of tracking the complex evolution of solid–liquid interface. Firstly, the experiment and finite element simulation of the constrained and unconstrained meltings of paraffin sphere are conducted to provide a deep understanding of the NC-driven melting mechanism and exhibit the difference of melting process. Then the dependence of NC on the particle size and heating temperature is numerically investigated for the unconstrained melting which is closer to the real-life physics than the constrained melting. Subsequently, the contribution of NC to the TMT is approximately represented by a simple effective thermal conductivity correlation, through which the melting process of PCM is simplified to involve heat conduction only. The effectiveness of the equivalent thermal conductivity model is demonstrated by rigorous numerical analysis involving NC-driven melting. By addressing the TMT, the present correlation thoroughly avoids tracking the complex evolution of melting front and would bring great convenience to engineering applications.     

Evolution of the Study of Phase Diagram of Binary and Ternary Mixtures Involving Fatty Acid Esters

Interest in phase change materials keeps on rising as thermal energy storage grows in popularity in the scientific community as a promising complement for renewable energies in the future. Extending the possibilities beyond pure compounds, the use of mixtures (especially eutectics) widens the range of suitable phase change materials (PCM) available in the market. However, a precise knowledge of the mixtures’ phase behavior is required, making phase diagrams the most appropriate tools to follow. The aim of this work is to collect and analyze published literature concerning the phase diagrams of fatty acid esters mixtures, which constitute promising candidates as PCM due to their attractive properties, such as high latent heat, chemical stability and the possibility of extracting them from vegetable and animal oils. The topic appears as a still open scientific field, where further studies need to be performed to complete, complement and perfect the currently available information.     

Effect of Polyacrylonitrile Precursor Orientation on the Structures and Properties of Thermally Stabilized Carbon Fiber

The thermal stabilization process of polyacrylonitrile (PAN) precursor fiber was the key step to prepare high-performance carbon fiber. During the thermal stabilization process, the aggregation structure and the reactivity of molecular chains have significant effects on the microstructures and mechanical properties of carbon fiber. In the present paper, the effects of the orientation structure of PAN precursor fiber on the thermal stabilization reaction and the mechanical properties of carbon fiber were experimentally studied. Using multi-dimensional structural and mechanical properties tests, such as XRD, DSC, ¹³C NMR and Instron machine testing, the crystalline and skeleton structure, exothermic behavior, and tensile properties of PAN precursor fiber with different orientations in the process of thermal stabilization were characterized to reveal the relationship between microstructure evolution and tensile properties. The results showed that the orientation structure of PAN precursor fiber had an obvious effect on the thermal stabilization process and the tensile stress–strain characteristic. When the heat treatment temperature was lower than 200 °C, the crystallinity and crystallite size of PAN fibers with higher orientation degrees increased significantly. After sufficient thermal stabilization, the original PAN precursor fiber with a higher orientation degree could form more aromatic lamellar structures and showed better regularity. Furthermore, the yield strength and initial modulus of the fibers with a higher orientation degree increased due to the formation of more aromatic rings. The maximum increase in the percentages of yield strength and tensile modulus of the PAN fibers were achieved when the heat-treated temperature was 200 °C, and the percentage values were 138.4% and 158.7% compared to the precursor without heat-treatment. In addition, the elongation at break of the fibers with a higher orientation degree was also relatively larger.     

Thermal Characterization of Medium-Temperature Phase Change Materials (PCMs) for Thermal Energy Storage Using the T-History Method

To reduce energy consumption and increase energy efficiency in the building sector, thermal energy storage with phase change materials (PCMs) is used. The knowledge of the thermophysical properties and the characteristics of PCMs (like their enthalpy changes and the distribution of stored energy over a specified temperature range) is essential for proper selection of the PCM and optimal design of the latent thermal energy store (LHTES). This paper presents experimental tests of the thermophysical properties of three medium-temperature PCMs: OM65, OM55, RT55, which can be used in domestic hot water installations and heating systems. Self-made test chambers with temperature control using Peltier cells were used to perform measurements according to the T-history method. In this way the temperature range of the phase transition, latent heat, specific heat capacity, enthalpy and the distributions of stored energy of the three PCMs were determined. The paper also presents measurements of the thermal conductivity of these PCMs in liquid and solid state using a self-made pipe Poensgen apparatus. The presented experimental tests results are in good agreement with the manufacturers’ data and the results of other researchers obtained with the use of specialized instruments. The presented research results are intended to help designers in the selection of the right PCM for the future LHTES co-working with renewable energy systems, waste heat recovery systems and building heating systems.     

Cooling Effect of Phase Change Materials Applied in Undergarments of Mine Rescuers in Simulated Utility Conditions on Thermal Manikin

The cooling effect of new undergarments (T-shirt) with PCM was measured using heat flux on a thermal manikin according to four tests variants: in T-shirt without PCM, in T-shirt with PCM, in T-shirt without PCM and with outerwear, in T-shirt with PCM and with outerwear. The tests were done in the climatic chamber under controlled conditions: t_a = 32 °C, RH = 70% and V_a = 1 m/s. The cooling effect was confirmed by thermograms taken by thermal imaging cameras located on the front and back of the manikin. The results showed that in the case of using a T-shirt with PCM, the effect of heat absorption was observed during the first several dozen minutes of operation. The mean value of the heat flux density (ΔHc) received from the manikin was +15 W/m². In the case of using outerwear with a T-shirt with PCM, the mean value of the heat flux density (ΔHc) received from the manikin was +31.5 W/m².     

Tension-Tension Fatigue Behavior of Unidirectional C/Sic Ceramic-Matrix Composite at Room Temperature and 800 °C in Air Atmosphere

The tension-tension fatigue behavior of unidirectional C/SiC ceramic-matrix composite at room temperature and 800 °C under air has been investigated. The fatigue hysteresis modulus and fatigue hysteresis loss energy corresponding to different number of applied cycles have been analyzed. The fatigue hysteresis loops models for different interface slip cases have been derived based on the fatigue damage mechanism of fiber slipping relative to matrix in the interface debonded region upon unloading and subsequent reloading. The fiber/matrix interface shear stress has been estimated for different numbers of applied cycles. By combining the interface shear stress degradation model and fibers strength degradation model with fibers failure model, the tension-tension fatigue life S-N curves of unidirectional C/SiC composite at room temperature and 800 °C under air have been predicted.     

Melting of PCMs Embedded in Copper Foams: An Experimental Study

A smart possible way to cool electronics equipment is represented by passive methods, which do not require an additional power input, such as Phase Change Materials (PCMs). PCMs have the benefit of their latent heat being exploited during the phase change from solid to liquid state. This paper experimentally investigates the melting of different PCMs having different melting temperatures (42, 55 and 64 °C). Two copper foams, having 10 PPI and relative densities of 6.7% and 9.5%, i.e., porosities of 93.3% and 90.5%, respectively, are used to enhance the thermal conductivity of PCMs. The block composed by the PCM and the copper foam is heated from one side, applying three different heat fluxes (10, 15 and 20 kW m⁻²): the higher the heat flux, the higher the temperature reached by the heated side and the shorter the time for a complete melting of the PCM. The copper foam with a relative density of 9.5% shows slightly better performance, whereas the choice of the melting temperature of the PCM depends on the time during which the passive cooling system must work. The effect of the foam material is also presented: a copper foam presents better thermal performances than an aluminum foam with the same morphological characteristics. Finally, experimental dimensionless results are compared against values predicted by a correlation previously developed.     

Enhanced Acoustic Properties of a Novel Prepacked Aggregates Concrete Reinforced with Waste Polypropylene Fibers

This research aimed to investigate the performance of prepacked aggregates fiber-reinforced concrete (PAFRC) with adequate acoustic characteristics for various applications. PAFRC is a newly developed concrete made by arranging and packing aggregates and short fibers in predetermined formworks, then inserting a grout mixture into the voids amongst the aggregate particles using a pump or gravity mechanism. After a one-year curing period, the effects of utilizing waste polypropylene (PP) fibers on the strength and acoustic characteristics of PAFRC mixes were examined. Compressive and tensile strengths, ultrasonic pulse velocity (UPV), sound absorption, and transmission loss were investigated on plain concrete and PAFRC mixtures comprising 0–1% PP fibers. The results revealed that the use of PP fibers slightly decreased the compressive strength and UPV of PAFRC mixes. The inclusion of waste PP fibers also significantly increased the tensile strength and sound insulation coefficient of PAFRC mixes, especially at higher fiber dosages. In the medium-to-high frequency ranges, more than 60% acoustic absorption coefficient was observed, indicating that PAFRC specimens have good sound insulation properties.     

Enhancement of Interface between Lignocellulosic Fibers and Polypropylene Matrix via the Structure Alteration of Lignin at Elevated Temperatures

This paper investigated the feasibility of enhancing the interface between lignocellulosic fibers and a polypropylene matrix via structure alteration of lignin at elevated temperatures. Alkali treatment can remove gum substances from lignocellulose fibers effectively at elevated temperatures but easily causes damages to fiber strength. In previous studies on directional delignification of lignocellulosic fibers, loss of fiber strength is avoided but condensation and degradation of lignin are accelerated. So far, few reports have been available on the effect of lignin structures on the interface between fibers and a matrix. In this study, jute fibers with different lignin structures are produced at 100 and 130 °C for reinforcing a polypropylene matrix. The interface between the fibers and matrix is analyzed. The result shows that decrease in aliphatic hydroxyl concentration by 9.5% at 130 °C from 3 to 5 h contributes to a 14.2% decrease in the surface energy of jute fibers. Meanwhile, the polydispersity index of lignin decreases from 1.21 to 1.15. Centralized distribution of lignin molecule-weight and reduction in fiber surface energy improves the interface between the fibers and matrix, which manifests as a 30.8% increase in the impact strength of the composites. Similar improvement is not observed in the composites reinforced with jute fibers at 100 °C, due to the absence of lignin-structure changes. This paper provides a new strategy to improve the interface between lignocellulose fibers and a hydrophobic matrix.     

Damage Evolution and Life Prediction of Cross-Ply C/SiC Ceramic-Matrix Composite under Cyclic Fatigue Loading at Room Temperature and 800 °C in Air

The damage evolution and life prediction of cross-ply C/SiC ceramic-matrix composite (CMC) under cyclic-fatigue loading at room temperature and 800 °C in air have been investigated using damage parameters derived from fatigue hysteresis loops, i.e., fatigue hysteresis modulus and fatigue hysteresis loss energy. The experimental fatigue hysteresis modulus and fatigue hysteresis loss energy degrade with increasing applied cycles attributed to transverse cracks in the 90° plies, matrix cracks and fiber/matrix interface debonding in the 0° plies, interface wear at room temperature, and interface and carbon fibers oxidation at 800 °C in air. The relationships between fatigue hysteresis loops, fatigue hysteresis modulus and fatigue hysteresis loss energy have been established. Comparing experimental fatigue hysteresis loss energy with theoretical computational values, the fiber/matrix interface shear stress corresponding to different cycle numbers has been estimated. It was found that the degradation rate at 800 °C in air is much faster than that at room temperature due to serious oxidation in the pyrolytic carbon (PyC) interphase and carbon fibers. Combining the fiber fracture model with the interface shear stress degradation model and the fibers strength degradation model, the fraction of broken fibers versus the cycle number can be determined for different fatigue peak stresses. The fatigue life S-N curves of cross-ply C/SiC composite at room temperature and 800 °C in air have been predicted.     

Effect of Carbon Black and Hybrid Steel-Polypropylene Fiber on the Mechanical and Self-Sensing Characteristics of Concrete Considering Different Coarse Aggregates’ Sizes

The effect of combining filler (carbon black) and fibrous materials (steel fiber and polypropylene fiber) with various sizes of coarse particles on the post-cracking behavior of conductive concrete was investigated in this study. Steel fibers (SF) and carbon black (CB) were added as monophasic, diphasic, and triphasic materials in the concrete to enhance the conductive properties of reinforced concrete. Polypropylene fiber (PP) was also added to steel fiber and carbon to improve the post-cracking behavior of concrete beams. This research mainly focused on the effects of macro fibers on toughness parameters and energy absorption capacity, as well as enhancing the self-sensing of multiple cracks and post-cracking behavior. Fractional changes in resistance and crack opening displacement (COD-FCR) and the relationship of load-deflection-FCR with different coarse aggregates of (5–10 mm and 15–20 mm) sizes were investigated, and the law of resistance signal changes with single and multiple cracking through load-time-FCR curves was explored. Results indicated that the smaller size coarse aggregates (5–10 mm) showed higher compressive strength: up to 8.3% and 14.83% with diphasic (SF + CB), respectively. The flexural strength of PC-10 increased 22.60 and 51.2%, respectively, with and without fibers, compared to PC-20. The diphasic and triphasic conductive material with the smaller size of aggregates (5–10 mm) increased the FCR values up to 38.95% and 42.21%, respectively, as compared to those of greater size coarse aggregates (15–20 mm). The hybrid uses of fibrous and filler materials improved post-cracking behavior as well as the self-sensing ability of reinforced concrete.     

Compatibility Tests between Three Commercially Available Organic PCMs and Metals Typically Used in Fin-and-Tube Heat Exchangers

Energy storage is one of the most effective ways to increase energy savings and efficiency of heating and air conditioning systems. Phase change materials (PCMs) are increasingly used in latent heat thermal energy storage (LHTES) systems to increase their capacity. In such systems, costs are a very important factor of viability so the typical heat transfer elements like fin-and-tube heat exchangers are used to construct the LHTES. The problem of this approach is a possibility of corrosion of metals in contact with PCM that shortens the life cycle of LHTES. Therefore, the main objective of this work is an experimental study of the compatibility of metals typically used in fin-and-tube heat exchangers (copper and aluminum) with three commercially available organic PCMs (RT15, RT18HC, and RT22HC). Compatibility of PCMs with copper and aluminum was tested for a period of approximately two months, during which a total of 35 heating and cooling cycles were carried out, each with a complete phase transition of the tested materials. In the course of the tests it was assessed whether the PCM caused corrosion of the tested metals. The evaluation was based on the gravimetric method, calculation of corrosion rate, and visual observations and measurements of the features on the metal sample’s surface using optical microscope. It was determined that RT15, RT18 HC, and RT22 HC show low corrosion rates for aluminum and copper samples. The visual tests indicate that there was no change in the PCM solutions during the tests, only a sediment was observed for the samples with the combination of copper and aluminum. Microscopic examination of the surface of the samples did not show any significant surface changes, except for the aluminum samples, on the surface of which local microdefects were observed. It follows from the present results that copper and aluminum can be used to design the heat transfer surface in contact with the chosen PCMs.     

Physical Properties of an Eco-Sustainable,Form-Stable Phase Change Material Included in Aerial-Lime-Based Mortar Intended for Different Climates

The aim of this experimental investigation was to produce a form-stable phase change material (PCM) able to reduce the need for nonrenewable energy resources required for the heating/cooling of buildings located in regions characterized by different climatic conditions. The innovative PCM must also be sustainable and must be produced according to the principles of the circular economy. To achieve such ambitious goals, a form-stable, sustainable PCM was produced through vacuum impregnation. The form-stable PCM was produced starting from a low-toxicity, low-flammability polyethylene glycol of medium molecular weight (PEG 800), which was included in porous stone granules obtained as waste products of the cutting/processing of local (Lecce) stone. The thermal properties and thermal stability of PEG 800 and of its PCM-composite were evaluated by employing differential scanning calorimetry (DSC) and thermo-gravimetric analysis (TGA). The appropriate parameters to perform the impregnation procedure were identified through rheological and calorimetric analyses. A simple leakage test was performed to assess if the PEG polymer can leak from the stone flakes. Finally, the new PCM was added as an aggregate in aerial-lime-based mortars, and the mortar’s properties were analyzed in fresh (workability) and hardened (flexural and compressive strength and thermal characteristics) states for potential applications, particularly in ancient buildings.     

Study of the Interfacial Bond Behavior between CFRP Grid–PCM Reinforcing Layer and Concrete via a Simplified Mechanical Model

This paper presents the results of pull-out tests conducted to investigate the interfacial bond behavior between a carbon-fiber-reinforced polymer (CFRP) grid–polymer cement mortar (PCM) reinforcing layer and existing concrete, and proposes a simplified mechanical model to further study the interface bond mechanism. Four specimens composed of a CFRP grid, PCM, and concrete were tested. The influence of the type of CFRP grid and the grid interval on the interface bond behavior was discussed. The failure patterns, maximum tensile loads, and CFRP grid strains were obtained. The change process of interface bond stress was investigated based on the grid strain analysis. In addition, the simplified mechanical model and finite element model (FEM) were emphatically established, and the adaptability of the simplified mechanical model was validated through the comparative analysis between the FEM results and the test results. The research results indicate that a CFRP grid with a larger cross-sectional area and smaller grid interval could effectively improve the interface bond behavior. The tensile stress was gradually transferred from the loaded edge to the free edge in the CFRP grid. The interface bond behavior was mainly dependent on the anchorage action of the CFRP grid in the PCM, and the bond action between the PCM and the concrete. The FEM results were consistent with the test results, and the simplified mechanical model with nonlinear springs could well describe the interface bond mechanism between the CFRP grid–PCM reinforcing layer and concrete.     

Inorganic Polymer Matrix Composite Strength Related to Interface Condition

Resin transfer molding of an inorganic polymer binder was successfully demonstrated in the preparation of ceramic fiber reinforced engine exhaust valves. Unfortunately, in the preliminary processing trials, the resulting composite valves were too brittle for in-engine evaluation. To address this limited toughness, the effectiveness of a modified fiber-matrix interface is investigated through the use of carbon as a model material fiber coating. After sequential heat treatments composites molded from uncoated and carbon-coated fibers are compared using room temperature 3-point bend testing. Carbon-coated Nextel fiber reinforced geopolymer composites demonstrated a 50% improvement in strength, versus that of the uncoated fiber reinforced composites, after the 250 °C postcure.